Steel ball, as the indispensable consumable to ball mill, is a kind of wear-resistant material that made of carbon, chromium, manganese, and molybdenum, etc. as the main added metal elements, and can be produced through forging, spinning, rolling, grinding and casting.
Xinhai High Quality Steel Ball to Improve Your Grinding Efficiency and Reduce Grinding Cost
Grinding Cost Analysis
Based on a relevant data analysis, steel ball has great influence on cost and performance of grinding, and takes 8 % on the mill plant overall operating costs, and 30% on the whole grinding cost, thus steel ball affects a lot to the total grinding operation, efficiency and operating cost. Choosing the proper steel ball to reduce the loss is an important way to improve the efficiency of mill plant.
Grinding Equipment
Energy Consumption
Grinding Medium
Personnel and Others
Dangers to Use Inferior
Steel Ball
Inferior steel ball can easily crack and spalling, which can shorten the service life of the slurry pump, hydrocyclone, and the cycle load line.
Steel Ball Scraps distribute to increase the ball mill load and the energy consumption.
This is Xinhai Steel Ball
Forged Steel Ball
Applied advanced forging technology and solution of constant temperature pouring
Promise the forged steel ball of RCAB, which chemical element is reasonable layout and less impurities, the forged steel ball also can ensure optimal hardening properties
High toughness, the core hardness can reach 55-64HRC, and surface hardness of 55-65 HRC.
Applications
Semi-autogenous mill, ball mill, vertical mill
processing solution of gold, copper, iron and other metal.
Casting Steel Ball
Applied the swage quench process which can ensure 7.6g/mm2 of specific gravity, 10%-14% of chromium-contained
Rockwell hardness of HRC58-63 and the falling experiments above 8.5 meters are more than 20000.
Promise the casting steel ball without deforation, high abrasion and high shatter-resistant with uniform hardness.
Applications
Ball mill,vertical mill, and process solution of iron ore, coal ore, cement and other industry ore, etc. which is mainly used to deal with fine powder grinding and dry grinding process
The Most Intimate Service
According to ball mill type to choose assembling proportion
Insert the initial steel balls and add the followings
Installation and Abrasion Inspection
Optimized designation
The Most Security Products
Xinhai consistently advocate and adherence to security
Reduce engineering and equipment risks
Extend the service life of and shorten the cycle of steel ball
The Most Reliable After-sale Support
Help to choose the best grinding medium based on the properties of ore and mill
High technical personnel guarantee reliable installation&commissioning and trial operation
Reduce maintenance time and improve production
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